Stick welding is the most common and traditional way of joining sheet metal plates, which uses shielded metal arc welding. It is a manual arc welding approach that uses a stick covered in flux as an electrode. The electrode carries the negative current where the worksheet is connected with the positive terminal of the AC power source.

Stick welding, also known as shielded metal arc welding (SMAW), is a versatile and widely used welding process that involves the use of an electrode coated in flux to join metals. When it comes to sheet metal, the precise control and flexibility offered by stick welding make it an ideal choice for a range of applications.

Stick welding is referred to as shielded metal arc welding. It is a manual arc welding process that uses a stick covered in flux as an electrode. An electric current from the welding power supply forms an arc between the pieces joining metals and the electrode. It is suitable for tough metals like iron and steel.

Stick welding sheet metal can be done by welding DC electrode negative with 20-40A which is about the the lowest amperage settings that still allows to strike an arc. Suitable electrodes are E6011 for rusty or painted surfaces or E6013 for clean surfaces.

Stick welding is not the preferred method of welding thin sheet metals but if you have no other option then it can be done. The first thing you need to keep in mind is to select a thin electrode and work on a low amperage. Rods like the 7018 and 6013 are preferred. You can also try the whipping method to reduce heat build-up.